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93 Summit AWD 5speed Minivan Swap
http://www.4g61t.org/forum/viewtopic.php?f=64&t=37371
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Author:  Damills [ Wed Dec 19, 2012 11:43 pm ]
Post subject:  93 Summit AWD 5speed Minivan Swap

Well havent posted on here in awhile...Went to Korea and moved to florida and just got settled in for the most part. I still have my awd colt and love it --> http://www.4g61t.org/forum/viewtopic.ph ... &hilit=awd . Anyways picked this up from 2ltrbeater in TX a few months ago --> http://www.4g61t.org/forum/viewtopic.ph ... &hilit=awd . I have been wanting to do a 4g63 swap in one of these for almost 10 years but never found a decent shape AWD 5 speed better yet found one at all. Engine is pretty clean honestly hestitent about pulling the stock motor out :-? I have fully built 2.3 stroker to put in and lots of misc turbo setups laying around that I can use. I havent figured out what setup exactly yet but I know I want to retain the AC and PS for daily purposes and the hot as hell summers here in florida. I need to do some more research and figure out the wiring but other than that I am pretty confident it should be fairly easy. I will post progress as I get stuff done.

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Author:  Damills [ Wed Dec 19, 2012 11:47 pm ]
Post subject:  Re: 93 Summit AWD 5speed Minivan Swap

Step 1 remove engine....check

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Author:  GoSloTurbo [ Thu Dec 20, 2012 8:05 pm ]
Post subject:  Re: 93 Summit AWD 5speed Minivan Swap

this excites me!!

Author:  Damills [ Fri Dec 21, 2012 2:37 pm ]
Post subject:  Re: 93 Summit AWD 5speed Minivan Swap

Contemplating on tearing apart the colt to donate to the minivan....I have always been against tearing apart a good running car. I can piece a setup in the garage together but this setup would be nice in the van. Decisions decisions #-o

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Author:  CaptainTonus [ Fri Dec 21, 2012 7:08 pm ]
Post subject:  Re: 93 Summit AWD 5speed Minivan Swap

Welcome back! Nice to see you're still fooling around with CSM's

Author:  quikgt [ Fri Dec 21, 2012 7:53 pm ]
Post subject:  Re: 93 Summit AWD 5speed Minivan Swap

Sweet project, but damn that is a clean looking 2.4 that came out :-? Maybe you should have boosted it till it blew.

Author:  CSM Shaun [ Sat Dec 22, 2012 3:17 am ]
Post subject:  Re: 93 Summit AWD 5speed Minivan Swap

Did you get that Colt from Cali? I am pretty sure that is mine and RedSleeper's old rig! If you tear it apart you HAVE to let me know, I want that chassis back.

Author:  Damills [ Sat Dec 22, 2012 3:19 pm ]
Post subject:  Re: 93 Summit AWD 5speed Minivan Swap

Yeah Shaun its your old car. I bought it from hemi sleeper about 2 years ago. I'll let you know I have been thinking about getting rid of it.

Author:  CSM Shaun [ Sat Dec 22, 2012 5:15 pm ]
Post subject:  Re: 93 Summit AWD 5speed Minivan Swap

Did you move from Cali to Florida? I swear you had it in Cali....

Author:  Cruzanspeed [ Sun Dec 23, 2012 7:44 pm ]
Post subject:  Re: 93 Summit AWD 5speed Minivan Swap

Nice build

Author:  Damills [ Mon Dec 24, 2012 10:20 pm ]
Post subject:  Re: 93 Summit AWD 5speed Minivan Swap

Yeah i lived in Cali when I bought it. Got it shipped to florida when i got stationed here. Christmas time and family in town is slowing the build down right now. Updates should be coming soon. I am at least going degrease and pressure wash the engine bay tommorrow. Merry xmas!

Author:  Damills [ Wed Jan 09, 2013 4:15 pm ]
Post subject:  Re: 93 Summit AWD 5speed Minivan Swap

Pulled the poweplant from the colt. I am dedicated now...going to switch it up for awhile and let the colt take a break. I never drive it anyways its a garage queen plus head gasket was starting to slightly push coolant under high boost. More toto come hopefully getting motor/tranny mounted in the van by this weekend and start fitment for different turbo/intake setups. I would ideally like to keep AC.

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Author:  Codeofdastreets [ Tue Feb 05, 2013 10:09 pm ]
Post subject:  Re: 93 Summit AWD 5speed Minivan Swap

would you sell the colt??

Author:  Damills [ Wed Mar 27, 2013 11:39 pm ]
Post subject:  Re: 93 Summit AWD 5speed Minivan Swap

Alright so update time....Got quite a bit more done over the past couple of months. I have been slowly working on it being I always have too many projects going on at once. Still have lots of little random things to finish but my main goal is to get it fired up and running. I have been studying DSM/CSM wiring schematics and digging through forums doing alot of learning over the last month. Previous owner partially spliced in 1g dsm ecu connectors to the summit ecu harness which saved me alot of work. So now I am just going through verifying things were wired correctly and finishing everything else needed to make the turbo motor run (distributor-to-coilpack/transitor/CAS, SD setup, knock, DSM throttle body sensors, Injector resistor box) There is probably more but that is what i am working on as of now. Hope to be part of the 4g63t powered van crew soon :supz:

Setup as of now to get it road worthy:

Motor 2.3 stroker
Manley rods
Mahle Pistons 9.5:1 pistons
100mm crank
1mm over valves
FP3 cams
Manley springs and retainers
crazy head work on ports and bowls
new timing components and water pump

Tranny
Rebuilt trans:
W5M33 center diff with end cap
96 W5M33 intermediate shaft with 2nd gear and dual syncro
93 W5M31 input shaft with W5M33 3rd and 4th syncros
96 W5M33 ½ and ¾ shift rails with forks
93 W5M31 5/R shift rail and 5th gear with 96 W5M33 reverse brake and wave spring
PTT Twin Disk

Turbo
Blox T3 manifold
Tial 44mm wastegate
Precision 30r BB turbo
Custom 4bolt downpipe

DSMlink V3 Speed Density
Omni 4 Bar Map
GM IAT
Precision 1000's
Walbro 255 Fuel pump
Aeromotive 1000 FP regulator w/ braided lines
Magnus SMIM
Rebuilt 1G 63mm Throttle body
JRC FMIC

Engine shots

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Some engine bay cleaning not great but better

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Timing belt mount was demolished thanks Rockauto for the new one!

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Timing components replaced w/ new water pump and twin disk/tranny bolted on

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And its finally bolted in...

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Johnny racecar FMIC installed

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Intake and exhaust setups on

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My current status with wiring i need some pigtails!! help! --------> http://www.4g61t.org/forum/viewtopic.php?f=67&t=37648

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Thats just looks bad lol...

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Author:  xxNocturnalxx [ Thu Mar 28, 2013 7:08 am ]
Post subject:  Re: 93 Summit AWD 5speed Minivan Swap **updated 27 Mar**

Very nice, man this thing is going to haul :prayer:

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