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 Post subject: DSMINMN's '94 coupe.
PostPosted: Sun Jan 13, 2013 12:07 pm 
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Joined: Sun May 20, 2012 11:52 am
Posts: 23
Location: Wadena, MN
Alright guys, I figured I had this posted other places, I might as well post it here.

On 7/28/12 my friend, whom was at work, sends me this Craigslist ad for a "Dodge Colt $200". I was automatically interested for the simple fact that I had been looking for a Colt, Summit or Mirage for awhile. For $200, I couldn't pass up the chance to at least go look at it. I sent a few texts to the owner, and that same day we went and looked at it.

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Exactly a week later (8/4/12), we went down and got the car.

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Contrary to what you might think, that v6 F-150 manual pulled that Colt on a heavy ass trailer pretty well! We unloaded the car, brought the trailer back from whom we borrowed it. Then we started tearing into the car.

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That was how we left the car. I believe it was a little past 11 or midnight and my friend who had driven the truck to go get this thing was complaining about being tired. I figure tomorrow was another day.


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 Post subject: Re: DSMINMN's '94 coupe.
PostPosted: Sun Jan 13, 2013 12:13 pm 
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Joined: Sun May 20, 2012 11:52 am
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Location: Wadena, MN
The next day (8/5/12), I eventually got working on the car again. I ran into issues with the CV shafts fighting me, but in the end I won. lol It was around 10 PM or better when we were finally done.

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Now you guys might be asking yourselves, why did this kid pull the engine? I'll show you why.

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This thing grenaded a rod out the back of the block. lol I still don't exactly know how, but from what I've seen on a few different forums, it isn't completely unusual.


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 Post subject: Re: DSMINMN's '94 coupe.
PostPosted: Sun Jan 13, 2013 12:23 pm 
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Location: Wadena, MN
I didn't like how the engine bay was so disgusting and brown and yellow so I set off to clean it up.

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I used some Purple Power then some cheap WALMART Supertech engine degreaser.

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It seemed to have worked pretty well. It wasn't good enough for me though, so I went at it again a few days later.

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As you can tell, I focused on the driver's side the most just to try scrubber with degreaser and a brush. It cut through, but in tight areas it was a PITA and you really didn't make too much headway. This is when I decided what I was going to do about the engine bay.

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I did "some" sand blasting. lol This was nothing though. A few weeks later I went at it again.

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Sure, it might not have been the whole entire thing but hey, I got most of what needed to be done.


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 Post subject: Re: DSMINMN's '94 coupe.
PostPosted: Sun Jan 13, 2013 12:55 pm 
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Joined: Sun May 20, 2012 11:52 am
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Location: Wadena, MN
That same day I started rattle can priming the front end.

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At this point I just wanted the bare metal covered. I wasn't sure if my dad was going to be able to come out and paint everything. I finally got a hold of him and decided to add some more primer. I then painted the outer areas that would get covered.

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The paint I used was Krylon Rust Tough gloss black. I didn't take as much time as I should have so it didn't turn out as "glossy" as I would have liked.

My dad and I looked in our paint room for a nice white color for the engine bay. By the end of the day we had the engine bay painted and cleared.

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A few weekends later I went to a junkyard and bought an engine with around 123,xxx on the clock. This car originally had around 189,xxx on it.

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 Post subject: Re: DSMINMN's '94 coupe.
PostPosted: Sun Jan 13, 2013 1:06 pm 
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Joined: Sun May 20, 2012 11:52 am
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Location: Wadena, MN
After stripped some of the old stuff off, I took the engine to school to work on in shop class as a project. I replaced the timing belt, water pump, spark plugs, spark plug wires, oil and filter. Then I took it back to my shop, threw the clutch on and this is where the problem occurred. I got the wrong throw out bearing in the clutch kit.

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I wanted to wait to get the right TOB from work because I know the guys would replace it for the correct one. One of my other friend's showed up and decided to put the engine in anyways. So I cleaned up the factory TOB and greased it. I just hoped that it keeps holding up.

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Here is how I ran the engine wiring.

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If you haven't noticed I relocated the battery.


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 Post subject: Re: DSMINMN's '94 coupe.
PostPosted: Sun Jan 13, 2013 1:26 pm 
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Joined: Sun May 20, 2012 11:52 am
Posts: 23
Location: Wadena, MN
After all of this work I put the axles in, filled the trans with gear old and the car fired up!

http://youtu.be/b8a3ITqU4-w

The next day however, I wasn't so happy..

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Yep, gear oil. Not too far from there, there was coolant too. I don't know if you guys have ever had this problem, but while taking off the heater core hoses, I bent the shit out of the core's bungs. They were a PITA to try to straighten out too. It obviously didn't work. I threw a better hose clamp on it and that fixed it (only to have the other side start leaking the other day). With the down time, I got the cars lights working.

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As you can guess, the output shaft seals were shot. So while it was apart, what did I do? New output shaft seals, new wheel bearings, inner and outer seals and new brake rotors. I filled the trans. and we were good, no leaks!

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Here is the most recent picture of the car. Nothing has changed, lol.

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My battery relocation. And yes, the box is held down with some nice sized bolts.

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As you can imagine, the underside of the hood was stained from oil. So I painted it black to give it a nice..r look. lol

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There you all are; you're all caught up!


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 Post subject: Re: DSMINMN's '94 coupe.
PostPosted: Sun Jan 13, 2013 2:02 pm 
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Joined: Mon Dec 26, 2005 2:20 am
Posts: 1154
Location: Anderson, IN
Engine bay looks really good, just needs more 4g63! :)

Do you have plans to swap it?

_________________
92 Colt GL 4g63t + AWD swap
00 Mirage LS


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 Post subject: Re: DSMINMN's '94 coupe.
PostPosted: Sun Jan 13, 2013 6:46 pm 
Cheap DD! 8)


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 Post subject: Re: DSMINMN's '94 coupe.
PostPosted: Mon Jan 14, 2013 12:12 am 
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Joined: Tue Oct 02, 2012 1:41 am
Posts: 69
Location: BC, Canada
sweet gas mizer!


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 Post subject: Re: DSMINMN's '94 coupe.
PostPosted: Mon Jan 14, 2013 8:02 pm 
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Joined: Sun May 20, 2012 11:52 am
Posts: 23
Location: Wadena, MN
Quote:
Engine bay looks really good, just needs more 4g63! :)

Do you have plans to swap it?
Thanks! I had actually planned to swap it over to begin with. Us DSMers are dicks when it comes to selling our old shit though. lol Everywhere I looked, people wanted $600 for a FWD 2g transmission! AWD was just more of a pain and the cost went way up! The cheapest ones I found were $200 and easily 500+ miles away.

Engines were no better either. People just want their money on stuff. Of course now I find people selling parts are halfway decent prices; go figure.

It will happen one of these days, just not in the very near future.

Quote:
Cheap DD! 8)
That it is! I believe with all the parts and the cost of the car I am still under $2,000. With it running the way it is though, I have closed the gap paying for gas. The thing runs HELLA rich!
Quote:
sweet gas mizer!
Thank you sir however, she currently has a drinking problem. lol I have a little better plan of attack on how to curb that though.


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