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CSM intermediate shaft.
http://www.4g61t.org/forum/viewtopic.php?f=6&t=34294		 Page 1 of 1
Author:  twokss [ Mon Feb 21, 2011 3:07 pm ]
Post subject:  CSM intermediate shaft.
Does anyone know where a complete axle can be bought for a turbo CSM?
Author:  93'TSIColt [ Mon Feb 21, 2011 11:50 pm ]
Post subject:  Re: CSM intermediate shaft.
the the intermediate shaft you can also use one from a 1G (and 2G maybe) AWD DSM.
Author:  twokss [ Tue Feb 22, 2011 8:23 am ]
Post subject:  Re: CSM intermediate shaft.
I dont want to glue seals together to make it work.
Author:  93'TSIColt [ Wed Feb 23, 2011 2:17 pm ]
Post subject:  Re: CSM intermediate shaft.
you dont have to... lol. the stock 1.6T CSM seal works fine.

i thought that two.. also used a DSM FWD F5M33 trans with the 4g61t intermediate shaft as well.. and that worked fine, no axles leaks at all.
Author:  twokss [ Wed Feb 23, 2011 4:41 pm ]
Post subject:  Re: CSM intermediate shaft.
This is an awd Dsm intermediate shaft in my CSM km-210.

http://i155.photobucket.com/albums/s318 ... 4ec0df.mp4
Author:  89Mirageman [ Wed Feb 23, 2011 7:05 pm ]
Post subject:  Re: CSM intermediate shaft.
I used a 1g dsm intermediate shaft on my 1st colt swap and it leaked like crazy with a fwd axle seal in there. I took a new fwd seal and a new awd seal, used rtv to hold them together and let it cure. I know it sounds ghetto, I thought so too when someone told me to try it. But it worked like a charm and held up fine.
Author:  twokss [ Wed Feb 23, 2011 9:34 pm ]
Post subject:  Re: CSM intermediate shaft.
Im sending in a few friends to try and get that 4g61 axle from that junkyard this weekend chris. Hopefully they can get it. If not I'll try the two seal thing.
Author:  89Mirageman [ Wed Feb 23, 2011 10:27 pm ]
Post subject:  Re: CSM intermediate shaft.
Yeah that would be the easiest route for sure.
Author:  Cuda-68 [ Thu Feb 24, 2011 3:18 am ]
Post subject:  Re: CSM intermediate shaft.
Couple of questions:

A previous owner installed a long axle (no intermediate shaft) on my Colt and it leaks fluid at the tranny. Is it the seal or is it because of the shaft?

I have acquired the proper intermediate shaft and axle for my Colt, does the intermediate shaft bracket bolt to the block first then the A/C bracket or vise versa?
Author:  twokss [ Thu Feb 24, 2011 6:37 am ]
Post subject:  Re: CSM intermediate shaft.
If I remember correctly on awd dsm's the ac bracket is used as a spacer for the intermediate shaft bracket.

As for the leak I'm going to guess that the previous owner used a 4g15 driver side "long" axle and that is causing the leak. The 4g15 axle splines are a little too short which causes the c-clip to not lock in to the trans.
Author:  twokss [ Sat Feb 26, 2011 2:31 pm ]
Post subject:  Re: CSM intermediate shaft.
Got a CSM axle today!!!!
Author:  Cuda-68 [ Tue Mar 01, 2011 2:23 am ]
Post subject:  Re: CSM intermediate shaft.
Quote:
Got a CSM axle today!!!!
Congrats on your find. My long shaft has the same shaft thickness as the correct left short axle, could it be out of a N.A. 1.6 CSM? So would that mean I'm in need of a new tranny seal possibly?

And does anyone else have experience with the intermediate shaft and the A/C bracket as to which one bolts the the block first?
Author:  93'TSIColt [ Tue Mar 01, 2011 10:08 am ]
Post subject:  Re: CSM intermediate shaft.
yes, on DSM's the far left bolt has to go through the a/c bracket... or you can use just a spacer there if you dont have a A/C bracket anymore. its the thickness of about 3 4g63 head bolt washers if im not mistaken. Thats what i used as a "spacer".

On 4g61t with intermediate shaft they use the more right side hole/boss in the lock (closer to the tranny) and the 4g61t intermediate shaft uses TWO spacers on both bolts.... again use a spacer size equivilant to 3 head bolt washers for both bolts.
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